China best Custom Made Good Quality Conveyor Belt Steel Roller Flat Rubber Conveyor Belt Electric Drum Pulley for Crushed Stone belt pulley

Product Description

Welcome to explore our range of conveyor rollers tailored to various standards, diameters, lengths, and types.

We take pride in producing high-quality solutions that meet your specific needs. Don’t hesitate to reach out to us with your requirements and let us exceed your expectations.

Product Description

Description Fabrication Services flat belt idler pulley for belt conveyor
Application Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries
Pipe/Tube/Shell 1)Material:Q235 Steel
2)Diameter:30cm-300cm
3)Length:500mm-5000mm,depends on the belt width of the conveyor
Shaft/Axis Material:#45 Steel
Bearing Big roving crack, deep groove ball with double sealing
Welding Pipe and bearing housing with automatic welding
Surface Smooth steel color surface,  rubber lagging surface
Color Red,green,blue or as require
Service life More than 30,000 hours
Standard GB,ISO,DIN,CEMA,JIS

Feature of belt conveyor drive drum for conveyor

1. Steady running, reliable quality and reduce maintenance;

2. Less movement longitudinally, rotating smoothly, extends the life span;

3. Various bearing housing and sealing structure are available for the customers choice;

4. Multipass labyrinthine sealing,preventing the mixed dirt and water immersed; 

5.Manufacturing by steel pipe specially for of high precision roller, ensuring the strong load, 

low shaking and less noise. 

 
 

Our Advantages

Our Advantages:

  • Experienced manufacturer specializing in electric rollers.
  • ISO9001 certified company located in the mechanical and electrical capital of China.
  • Products have obtained safety mark certificates and explosion-proof certificates.
  • Advanced equipment and precision production capabilities.
  • Successfully applied products to large state-owned enterprises.
  • Committed to customer satisfaction and continuous improvement.

HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is a manufacturer mainly engaged in the production of electric rollers. Our company is located in the HangZhou area of ZheJiang Province, and our series of products such as electric rollers are of high quality and affordable.

Welcome to consult and purchase.


HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is located in the famous mechanical and electrical capital of China – Xihu (West Lake) Dis.. Our company has passed the ISO9001 quality system certification, and the electric drum is the first in the industry to obtain the safety mark certificate and explosion-proof certificate for mining products. We have advanced equipment for casting, forging, welding, heat treatment, chemical analysis type experiments, and have introduced a batch of precision production equipment and testing equipment such as CNC gear grinding machines, CNC boring and milling machines, worm grinding machines, and carbon nitrogen co infiltration furnaces.
 

Our products have been successfully applied to large state-owned enterprises such as GHangZhouba Group, CHINAMFG Petrochemical, CHINAMFG Oilfield, Xihu (West Lake) Dis. Mining Group, Shougang, Hangang, Taigang, Jigang, Yigang, and Baosteel Group.
 

The company always adheres to the development measures of emphasizing both introduction, absorption, and research and development, and continues to adhere to the business philosophy of “building a city with integrity”. With customer satisfaction as the center, continuous improvement as the driving force, and the unremitting efforts of all employees, we provide users with satisfactory products and services.

We are all sincere and virtuous, and we strive for CHINAMFG and success!

For more details, please feel free to contact us!
 

Packaging & Shipping

FAQ

Q1. Are you a manufacturer?

A. Yes, we have been manufacturing and selling conveyor belts for 20 years.
 

Q2. Can you produce belts of my own brand?
A: Yes, we can.
 

Q3. What about the lead time?
A. 1) Sample 5~14 days 2) 15~30 days according to the order quantity
 

Q4. What are the payment terms?
A. We prefer T/T, 30% of the order is prepaid, and the remaining 70% is paid before shipment
 

Q5. How do you guarantee product quality?
A. 1) R&D center with independent design and development capabilities 2) We have an independent testing laboratory with full performance testing capabilities for conveyor belts.

We can test various materials, rubber, fabrics, semi-finished products and finished products.
 

 
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Material: Aluminum Alloy
Surface Treatment: Baking Paint
Motor Type: Frequency Control Motor
Installation: Slope
Warranty: 1.5 Years
Machinery Test Report: Provided
Samples:
US$ 300/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat belt pulley

What is the importance of proper pulley alignment and tensioning in flat belt pulley systems?

Proper pulley alignment and tensioning are crucial in flat belt pulley systems. Here’s a detailed explanation:

1. Efficient Power Transmission:

Proper pulley alignment and tensioning ensure efficient power transmission in flat belt pulley systems. When the pulleys are correctly aligned, the belt remains centered on the pulley surfaces, minimizing friction and reducing energy losses. Additionally, maintaining the appropriate tension in the belt prevents slipping and ensures optimal power transfer from the driving pulley to the driven pulley, maximizing the efficiency of the system.

2. Belt Longevity:

Correct pulley alignment and tensioning contribute to the longevity of flat belts. Improper alignment can cause the belt to rub against the pulley edges, leading to accelerated wear and tear. Similarly, insufficient tension or excessive tension can cause excessive stretching or strain on the belt, reducing its lifespan. By aligning the pulleys properly and maintaining the recommended tension, the belt experiences minimal stress and wear, prolonging its durability.

3. Reduced Noise and Vibration:

Proper pulley alignment and tensioning help minimize noise and vibration in flat belt pulley systems. Misaligned pulleys can create uneven forces, causing the belt to generate noise and vibrations during operation. These vibrations can propagate through the system, affecting other components and potentially leading to increased wear and reduced overall system performance. By ensuring proper alignment and tensioning, the system operates smoothly, reducing noise and vibration levels.

4. Prevent Belt Slippage:

Correct tensioning in flat belt pulley systems prevents belt slippage, ensuring reliable operation. Insufficient tension can cause the belt to slip on the pulleys, resulting in a loss of power transmission and compromised system performance. Proper tensioning ensures that the belt maintains sufficient grip on the pulley surfaces, preventing slippage and ensuring consistent power transfer.

5. Accurate Speed Control:

Proper pulley alignment and tensioning enable accurate speed control in flat belt pulley systems. When the pulleys are aligned correctly, the belt operates with consistent tension, allowing for precise speed control of the driven pulley. This is important in applications where specific speeds are required for tasks such as material handling, machining, or processing. Accurate speed control helps maintain product quality, prevents damage to equipment or materials, and ensures efficient operation.

6. Improved Safety:

Ensuring proper pulley alignment and tensioning enhances safety in flat belt pulley systems. Misaligned or poorly tensioned belts can pose a safety hazard as they may come off the pulleys or cause unexpected system failures. By aligning the pulleys correctly and maintaining the recommended tension, the risk of belt dislodgement or sudden system failures is minimized, promoting a safer working environment for operators.

7. Optimal System Performance:

Ultimately, proper pulley alignment and tensioning contribute to the overall performance of flat belt pulley systems. By maintaining the belts in the correct position on the pulleys and ensuring proper tension, the system operates at its intended capacity, delivering consistent power transmission, reliable operation, and efficient performance. This helps maximize productivity, reduce downtime, and optimize the lifespan of the components within the system.

In conclusion, proper pulley alignment and tensioning are vital for efficient power transmission, belt longevity, reduced noise and vibration, prevention of belt slippage, accurate speed control, improved safety, and optimal performance in flat belt pulley systems.

flat belt pulley

Can flat belt pulleys withstand variations in environmental conditions?

Flat belt pulleys are designed to withstand variations in environmental conditions to a certain extent. Here’s a detailed explanation:

1. Temperature:

Flat belt pulleys can generally tolerate a wide range of temperatures. However, extreme temperatures, either too high or too low, can affect the performance and longevity of the pulleys. High temperatures can cause material expansion, accelerated wear, and deterioration of lubricants, while low temperatures can make materials brittle and increase the risk of cracking or breakage. It’s important to consider the temperature limits specified by the manufacturer and choose materials that can withstand the expected temperature range.

2. Humidity and Moisture:

Flat belt pulleys should be protected from excessive humidity and moisture, as these can lead to corrosion and rust formation, especially in pulleys made of steel or cast iron. Proper sealing, surface treatments, or the use of corrosion-resistant materials can help mitigate the effects of humidity and moisture.

3. Dust and Contaminants:

Accumulation of dust, dirt, or other contaminants on flat belt pulleys can interfere with the belt’s grip, cause slippage, and accelerate wear. Regular cleaning and maintenance are necessary to remove such contaminants and ensure smooth operation.

4. Chemical Exposure:

Flat belt pulleys may encounter various chemicals depending on the application. Some chemicals can degrade the materials used in the pulleys, leading to reduced strength, increased wear, and failure. It’s important to select materials that are resistant to the specific chemicals present in the environment.

5. UV Exposure:

Exposure to ultraviolet (UV) radiation from sunlight or certain artificial sources can degrade the properties of pulley materials, particularly plastic components. UV-resistant coatings or selecting materials with inherent UV resistance can help mitigate the effects of prolonged UV exposure.

6. Vibrations and Shock:

Flat belt pulleys should be designed to withstand vibrations and shock loads that may be present in the operating environment. Excessive vibrations or shocks can lead to misalignment, increased wear, and premature failure. Proper installation, alignment, and the use of vibration-damping materials can help minimize these effects.

While flat belt pulleys can tolerate variations in environmental conditions, it’s important to assess the specific operating environment and select pulleys and materials accordingly. Adhering to manufacturer guidelines, performing regular inspections, and implementing appropriate maintenance practices can help ensure the longevity and reliable performance of flat belt pulleys in various environmental conditions.

flat belt pulley

What is a flat belt pulley, and how does it function in machinery?

A flat belt pulley is a type of pulley used in machinery that utilizes a flat belt for power transmission. Here’s a detailed explanation:

1. Design and Construction:

A flat belt pulley consists of a cylindrical or disk-shaped body with a flat or slightly concave surface. It is typically made of durable materials such as cast iron, steel, or aluminum. The pulley may have one or more grooves or channels on its surface to accommodate the flat belt, ensuring proper engagement and power transfer.

2. Power Transmission:

The primary function of a flat belt pulley is to transmit power from a driving source, such as an engine or motor, to a driven component in machinery. The flat belt connects the driving pulley (also known as the driver) to the driven pulley (also known as the driven). As the driving pulley rotates, it imparts rotational motion to the flat belt, which in turn transfers the power to the driven pulley. This enables the driven component to perform its intended function.

3. Belt Grip and Traction:

A flat belt pulley provides grip and traction on the flat belt, ensuring efficient power transfer and minimizing slippage. The design of the pulley surface, including any grooves or channels, helps maintain proper belt engagement and prevents the belt from slipping or coming off the pulley during operation. The pulley’s material and surface finish are chosen to optimize friction and traction between the pulley and the belt.

4. Speed and Torque Conversion:

By varying the size of the flat belt pulleys in a machinery system, the rotational speed and torque can be converted according to the desired requirements. The ratio of the pulley diameters determines the speed ratio between the driving and driven components. For example, a larger pulley on the driving side and a smaller pulley on the driven side will result in increased speed at the driven component but reduced torque. This allows for the customization and adaptation of machinery to different operational needs.

5. Tension and Alignment:

A flat belt pulley aids in maintaining proper tension and alignment of the flat belt. Tensioning mechanisms, such as adjustable pulley positions or tensioners, are utilized to ensure optimal tension in the belt. Proper tension prevents slippage and ensures the belt remains tightly engaged with the pulleys. Additionally, flat belt pulleys may incorporate features like crowned surfaces or tracking guides to aid in belt alignment, reducing the risk of misalignment and optimizing power transmission.

6. Maintenance and Replacement:

Regular maintenance and inspection of flat belt pulleys are essential for their proper functioning. It is important to check for wear, damage, or misalignment of the pulley and the flat belt. Any worn or damaged pulleys should be replaced promptly to prevent performance issues and potential failures in the machinery.

In summary, a flat belt pulley is a key component in machinery for power transmission using flat belts. It provides grip and traction, facilitates speed and torque conversion, aids in tension and alignment, and requires regular maintenance to ensure optimal performance.

China best Custom Made Good Quality Conveyor Belt Steel Roller Flat Rubber Conveyor Belt Electric Drum Pulley for Crushed Stone   belt pulley	China best Custom Made Good Quality Conveyor Belt Steel Roller Flat Rubber Conveyor Belt Electric Drum Pulley for Crushed Stone   belt pulley
editor by CX

2024-05-08

flat pulley

As one of leading flat pulley manufacturers, suppliers and exporters of mechanical products, We offer flat pulley and many other products.

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